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Latest Engineering Work
Cygnet
Airware: Commercial Drones
Solving aeromechanical problems through design and prototyping in a R&D setting.
Ultralight Bush Plane
A composite ultralight airplane with light adventure capability
A modern homebuilt Ultralight
- Tricycle gear configuration come standard
- Optional trail dragger configuration
- Strut braced high wing aircraft
Folding wings
- Reduces the airplanes width for storage and transport
- Simple conversion that only takes a matter of minutes
- Strut braced wing to allow for wing folding
Astranis
Arcturus and Block 2 MircoGeo Satellite
Compact and Capable
410kg satellite to deliver internet service to Alaska
- 2+kW of solar power
- Complete ownership of primary structure
- Multiple secondary structure
FoamMill
DIY Backyard CNC Mill
Large and Repeatable
With a need to cut various large parts made of low density materials I decided it was time to build a CNC machine.
Planned projects that will rely on this machine include numerous surfboard, various composite components like fuel tanks, and parts for an ultralight aircraft.
Finished images of the first surfboard made on the CNC mill can be found here.
MicroGeo Concept Design
Notional 350kg Satellite Bus Structure
Structure Design Challenge
Design internal brackets to accomplish the following while remaining within an allocated volume:
- React 10 G launch loads in a stiff and strong manner
- Structural isolation for the Nadir panel during on-orbit operations
- Minimize mass
- Allow straightforward assembly and disassembly of the satellite without any destructive cutting of welds or bonds
- Reduce bolt interface load peaking to the degree possible.
- Minimize volume used by structure to the degree possible
Full Presentation: here
Planet Labs
Earth Imaging Cubesats
Global Ambitions
With a constellation of 100+ satellites, Planet images the entire world every day. This is accomplished with only 3UXL cubesats that weigh less than 7 kg.
Deployable Solar Wings
As a former member of the Planet Labs hardware team, I spent a majority of my time focused on mechanisms and deployment strategies to take the most advantage of the limited spacecraft volume alotted by the CubeSat standard. My projects included:
- 3 panel deployable solar wing with metallic components, as shown above via Planet Labs.
- Proposed and implementing a new solar array configuration
- Primary/Secondary Structures
- Cameras
- Star Trackers
- Reaction Wheels
- Deployable telescope baffles
- Assembly/Test fixtures
RC1
All in one UAV Controller
After spending years carrying a tangle of equipment to the field on fly days with my UAVs, I decided to finally consolidate the following into one device:
- 2.4 Ghz direct RC Control Transmitter
- 900 Mhz Autopilot Data radio
- 5.8 Ghz Video Receiver
Designed to interface with my Nokia 6 via a built in USB hub, the controller simultaneously sends realtime control inputs, receives video, and allows for complete control over autopilot functionality.
Internal components for the RC portion of the functionality were taken from the Turnigy 9X that I was previously using as a standalone controller.
Powered by 18650 batteries with a simple 2 piece enclosure housing all components.
3D Printed front and rear housing.
Eaglet
Micro UAV
When going to surf in foreign lands, it can sometimes be a challenge to find the right break for the current conditions. My proposed solution is to scout the shoreline with an autonomous, fixed wing, micro-UAV.
Eaglet was designed in ~60 hours from initial concept to hitting print. Aerodynamic qualities were estimated with XFLR5 and range was estimated in Matlab. Mechanical design was completed in Solidworks. To keep the system portable, a primary design requirement was to have pack-out smaller than a carry on bag.
Specifications:
- 1.3 m Wingspan
- 1.2 kg MTOW
- 20 m/s Vcruise
- 150 km Range
- Plastic Laminated Composite Flying Surfaces
- 3D Printed Structural Components
- COTS Electronics
Copyright 2016 Julian R. Alvarez